|
The
dry sump lubrication system is the ultimate oiling system for internal
combustion engines. The simple fact that all Formula One, Indy cars, Le Mans and Sports
Racing cars as well as Super Speedway Stock Cars use dry sumps, proves
this point.
In
order to have a good understanding of the dry sump system, let’s first
examine the wet sump system. Wet sump oiling systems are used on 99% of all street
cars. They utilize a conventional oil pan with dipstick, where the oil is
stored and supplied to the oil pump. The pans capacity can range from 3 quarts to 20 quarts or more,
depending on the engine. The oil is sucked up a pickup tube into the stock oil pump, where
it is filtered and supplied to the engine under pressure. While this system is very adequate for highway use, it presents
problems under racing conditions. Aside from the size of the pan, and necessity of a deep sump, the
oil is subjected to extreme cornering forces in racing, and the oil simply
“crawls” up the sides of the pan and away from the pick-up. Although there are many good designs, with trap doors, etc., racing
cars generate lateral and acceleration/deceleration forces that overcome
the best wet sump designs. Aside from the obvious pressure loss, this also results in a
reduction in horsepower as well as oil aeration.
These are the reasons dry sumps were developed. I will discuss other advantages
later. The
main purpose of the dry sump system is to contain all the stored oil in a
separate tank, or reservoir. This reservoir is usually tall and round or narrow and specially
designed with internal baffles, and an oil outlet (supply) at the very
bottom for uninhibited oil supply.
The
dry sump oil pump is a minimum of 2 stages, with as many as 5 or 6. One stage is for pressure and is supplied the oil from the bottom
of the reservoir, and along with an adjustable pressure regulator,
supplies the oil under pressure through the filter and into the engine.
The remaining stages “scavenge” the oil out of the dry sump pan
and return the oil (and air) to the top of the tank or reservoir. If an oil cooler is used usually it is mounted inline between the
scavenge outlets and the tank. The dry sump pump is usually driven by a Gilmer or HTD timing belt
and pulleys, off the front of the crankshaft, at approximately one half
crank speed.
The
dry sump pump is designed with multiple stages, to insure that all the oil
is scavenged from the pan. This also results in removing excess air from the crankcase, and is
the reason they are called “dry sump” meaning the oil pan is
essentially dry. Increased
engine reliability from the consistent oil pressure provided by the dry
sump system is the reason dry sumps were invented. The many other benefits I mentioned earlier are, shallower oil pan
allowing engine to be lowered in chassis, horsepower increase due to less
viscous drag (oil resistance due to sloshing into rotating assembly) and
cooler oil.
We
have also increased these advantages further through advanced designs of
windage trays, and scavenge pickup designs and locations, as well as our
utilization of precision machined alloy castings, which add stiffness to
the block and afford better sealing. All
in all, the dry sump system came out of necessity to maintain oil
pressure, and evolved into a very sophisticated system which increases
reliability as well as horsepower while allowing the engines to be mounted
with the lowest center of gravity.
Gary Armstrong, S.A.E
|